In the last few decades, the world has seen great technological progress in a number of industries. From automobiles to medical devices to aviation equipment, product improvements in these industries have enhanced the lives of people throughout the world. While many people have benefited from these products, few are aware of the cable assemblies used to make these products more efficient.
Cable assemblies have become more and more common in recent years as a process that allows an electronics-based product to essentially do more with less. Before the cable assembly process was developed, electronics were manufactured using loose wires and cables. The challenge with this method was that the amount of cable and wire used in a device was limited to what could fit within the space allotted. However, with some machinery like cars and spacecraft, this method was simply impractical.
For example, since the amount of cable and wire needed to provide adequate power for an airplane could stretch out for several miles, a manufacturer could not create an airplane with enough space to house all the wiring. Another challenge with loose wire and cable was the difficulty in securing it from dangers like excessive moisture, abrasions and vibrations. With a lot of loose wire hanging out in various places, there was great risk of the machinery shorting out and possibly causing a fire or explosion.
Standardizing the equipment was another difficulty manufacturers faced before cable assembly became common. With loose wires and cables needing to be placed in each electronic device or machine, the time required to assemble electronic equipment was far greater than it needed to be. Cable assembly companies have successfully addressed many of these challenges.
With cable assembly, the manufacturing and assembly process has become far more efficient and productive. With this process, a cable harness is created, inside of which lies a string of wires and cables bundled together and able to fit into a very compact area. This solves the space problem by providing potentially several miles of wire to provide the power needed to run large vehicles like cars or airplanes. These wires can fit neatly into the engine area, so there is no longer the concern about having enough room for all the wiring.
Because the wires and cables are packaged together and usually protected by some kind of covering, the risk of exposure to dangers like water or some other kind of liquid is greatly reduced. This gives the manufacturer and ultimately the consumer the peace of mind of knowing that the electrical wiring is safe and secure and there is far less chance of shorts and fires.
Productivity can be greatly enhanced with the help of a cable assembly company. The cable harness that is created is customized to the device that is being manufactured and can be standardized and mass produced. This means that when it comes time to assemble the product, there is no longer a need to place a bunch of loose wiring inside, which can often take up lots of extra time to make sure the wires and cables are placed properly. Instead, the assembly line worker can just put the cable harness in its place in a matter of minutes and go on to the next unit. This allows workers to produce far more units in far less time than doing things the old way.
Though cable assemblies and the companies that produce them do not usually grab headlines even in the business world, they have had a profound impact on manufacturing products across several different industries. These products have contributed to a higher standard of living for millions across the globe.